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Batch Type Bead Mill

Name: Batch Type Bead Mill
Brand: CHEM-MACO
Price: 40000 INR
Availability: InStock

Price 40000 INR/ Piece

Get a Price/Quote

MOQ : 1 Piece

Batch Type Bead Mill Specification

Production Capacity
Up to 200 Ltrs per batch Liter/day

Model No
BM-1100

Frame Type
Heavy Duty Mild Steel

Lubricating System
Oil Bath Type

Operating Temperature
Ambient - 80C Celsius (oC)

Machine Type
Batch Mill

Power Rating
3.7 kW - 15 kW

Noise Level
Low db

Motor Power
5 HP / 7.5 HP / 10 HP (depending on model) Horsepower (HP)

Frequency
50 Hz Hertz (HZ)

Voltage
415V AC Volt (v)

Drive
Belt Driven

Accuracy
High dispersing efficiency %

Features
High throughput, Efficient grinding, Easy cleaning, Low maintenance

Cooling System
Jacketed Chamber with Water Circulation

Product Type
Batch Type Bead Mill

Technology
Bead Milling

Power Source
Electric

Power
5-20 HP (variable based on model) Horsepower (HP)

Pressure
Atmospheric Pa

Surface Treatment
Powder Coated

Dimension (L*W*H)
1100 x 650 x 1200 mm (approx.) Meter (m)

Weight (kg)
Approx 400 kg Kilograms (kg)

Color
Blue

Usage & Applications
For grinding, dispersion and particle size reduction of paints, inks, coatings, agrochemicals, dyes, and other suspensions

Agitator Shaft Material
Stainless Steel

Batch Capacity Range
5 to 200 Ltr

Impeller Type
Pin/Disc

Safety Features
Overload protection, Emergency stop button

Material of Construction
SS 304 / SS 316 (contact parts)

Installation Type
Free-standing

Inlet/Outlet Size
1 Inch (25 mm)

Bead Material Compatibility
Glass, Zirconia, Ceramic

Bead Size Compatibility
0.3 mm - 2.5 mm

Vessel Type
Jacketed for coolant inlet/outlet

Application Areas
Paint, Ink, Pigment, Agrochemical, Dye, and Coating Industries

Maximum Viscosity Handled
Up to 10,000 cps

Discharge Type
Bottom Discharge with Valve

Batch Type Bead Mill Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
1 Piece Per Week

Delivery Time
7 Days

About Batch Type Bead Mill

SPECIFICATION

Brand	Chem Maco
Frequency	50 Hz
Phase	three
Capacity	200L, 300L, 600L, 1400L, 2000L, 3000L
Use	For dry and wet grinding and mixing
Material	Stainless Steel & Mild Steel

Efficient Batch Milling Performance

The BM-1100 Batch Type Bead Mill delivers superior grinding and dispersion through its pin/disc impeller system and adjustable power range (5-20 HP). Capable of handling viscosities up to 10,000 cps, it achieves fine particle size reduction for medium to large batches. The jacketed chamber with water circulation ensures consistent cooling, enhancing both operational safety and process stability.

Robust Construction & User-Focused Design

Constructed with heavy-duty mild steel and SS 304/316 contact parts, the mill promises durability and chemical resistance. Its user-friendly electrical panel streamlines operation, while safety features like overload protection and emergency stop provide peace of mind. The machine's oil bath lubrication system and powder-coated finish ensure low maintenance and long service life.

Wide Industry Compatibility & Flexibility

With compatibility for glass, zirconia, and ceramic beads, and a flexible batch capacity ranging from 5 to 200 liters, the BM-1100 is designed for wide-ranging industrial applications in India and beyond. Its free-standing installation, easy cleaning, and efficient discharge make it ideal for high-throughput production environments tackling diverse suspensions.

FAQ's of Batch Type Bead Mill:

Q: How do I select the appropriate bead size and material for my application in the BM-1100?

A: Choosing the correct bead size (0.3 mm - 2.5 mm) and material (glass, zirconia, ceramic) depends on your product formulation and the desired particle size reduction. Finer beads are generally used for finer grind requirements, while harder beads like zirconia are suitable for tough materials. Refer to the operation manual for detailed recommendations.

Q: What are the main benefits of using a batch type bead mill for paint, ink, and pigment production?

A: Using the BM-1100 batch bead mill ensures efficient, uniform dispersion, and particle size reduction, vital for producing high-quality paints, inks, and pigments. The jacketed design maintains optimal processing temperatures, while the high-efficiency impeller and robust bead compatibility deliver consistent results and reduced grinding times.

Q: When should I perform maintenance on the BM-1100, and which accessories are included to assist?

A: Routine maintenance should follow the guidelines in the included operation manual. Regular lubrication, inspection of the agitator shaft, and cleaning of contact parts are recommended after each batch or as usage dictates. The supplied tool kit and starter facilitate maintenance, ensuring operational reliability and longevity.

Q: Where is the coolant inlet/outlet located, and why is it important?

A: The coolant inlet and outlet are part of the mill's jacketed vessel system, designed for easy connection to an external water circulation system. Effective cooling is critical, especially at higher viscosities or prolonged operation, to maintain product integrity and avoid thermal degradation.

Q: What process control and safety features does the BM-1100 offer during operation?

A: The bead mill is equipped with a user-friendly electrical control panel, overload protection, and an emergency stop button for immediate shutdown. These features ensure safe operation, protect the motor and drive system, and support compliance with industrial safety standards.

Q: How easy is it to clean and change batches on the BM-1100?

A: The bottom discharge with valve design ensures quick, efficient product removal and easy cleaning between batches. Contact parts are made of stainless steel for corrosion resistance, enabling thorough wash-downs and rapid product changeovers.

Q: What is the maximum production batch size and power requirement for this bead mill?

A: The BM-1100 can process up to 200 liters per batch, with power ratings between 3.7 kW and 15 kW (5-20 HP, based on the model). It is suitable for medium to large-scale manufacturing operations, running on a 415V AC, 50 Hz power supply.